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160 MTPD Nitric Acid Plant
Technology: C & I Girdler, Monopressure, High Pressure Plant
Production Capacity: 160 MTPD HNO3 expressed as 100% HNO3
Product Acid Concentration:

56%

Oxidation Pressure:

9.5 bar abs

Oxidation Temperature:

920 degC

Ammonia/air mix conc.:

10.0% v/v

Absorption Pressure:

8.0 bar abs

No. of Absorption columns:

2, in series. Second column is a NOx recovery column with 15% weak acid as output which is then fed to the main Absorption column.

Steam Production for export:

4.0 tonne/h, saturated at 17 bara, 200 degC

Ammonia Usage/t Acid @ 100:

320-330 Kg/tonne HNO3 @ 100

Electricity required/t Acid:

175 KWh/tonne HNO3 @ 100

Cooling Water requirements:

1200 m3/h at 30 degC

Process Cooling required:

52,700 KJ/h

Turbine train:

Consists of 1 x ABB Gas Expansion Turbine with 2,800 KW output

plus 1 x Siemens Synchronous Motor Drive 1500 KW

plus 1 x Demag Turbo Compressor driven by combination of Gas Turbine & Synchronized Motor

Nox in Tail Gas:

1200 ppmv. Presently, this is diluted in the exhaust stack to 300 ppmv

Ammonia Storage for NA Plant:

1 x Liquid Ammonia Bullet, 20 tonne capacity at 32 degC, 12.5 bara

Land area occupied:

40 meters x 30 meters, inclusive of control room

Plant started:

1975

Plant shut down: 2005
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